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CNC Vertical Milling

CNC Vertical Milling
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CNC Vertical Milling
 

Using our vertical machining centers, Comet Roll & Machine Co. offers CNC vertical milling services featuring 4-axis control and live tooling for increased accuracy, complexity, and precision. Our milling machines feature a work envelope measuring 30" x 60" x 24", and maintain tolerances of +/- 0.001" for straightness, concentricity, outer diameter, inner diameter, and length. Some pieces that we have produced on our vertical milling machines include spacers, bushings, fittings, pins, valves, turbine components, turbomachinery components, machine components, and engine components.

We offer a full range of CNC vertical milling processes: drilling, boring, counterboring, countersinking, profiling, and others. Cutters that we use include flat end, ball end, chamfer and face mills, as well as reams and taps, in carbide, carbon steel, high speed steel (HSS), and cobalt high speed steel. We offer production quantities from 20 pieces up to 2,000, and, when necessary, can provide emergency or rush services with short lead times. With customers in the medical, military, chemical, aerospace, and many other industries, we are ready to meet any requirement that you may have.

Milling is a material removal process in which unwanted material are cut away to create a variety of features on a part. Flat, curved, or irregular surfaces are fed against a rotating cutter containing a number of cutting edges. A vertical milling machine orients the cutter vertically.
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Portfolios


Capabilities

Industry Focus Aerospace
Agricultural
Architectural
Auto/Truck/Transportation
Chemical
Dental
Electronic
Food
Machine Tool
Marine
Medical
Military
Oil Field
Optical
Packaging/Converting
Pharmaceutical
Intended Application Machine components
Engine components
Turbine components
Hydraulic components
Turbomachinery components
Construction equipment
Shafts
Forgings
Jewelry
Valves
Pins
Thread rod
Fasteners
Spindles
Sockets
Bushings
Spacers
Fittings
Standoffs
Vertical Milling Processes Drilling
Boring
Counterboring
Countersinking
Pocketing
Profiling
Reaming
Tapping
Materials (Metals) Alloy Steels
Aluminum
Beryllium
Brass
Bronze Alloys
Carbide
Carbon Steel
Cobalt
Copper
Iron
Lead
Magnesium
Molybdenum
Monel
Nickel
Palladium
Stainless Steel
Tin
Titanium
Tungsten
Zinc
Type of Milling Machines Vertical Machining Centers
Cutters Flat end mill
Ball end mill
Chamfer mill
Face mill
Twist mill
Reamer
Tap
Cutting Tools High-speed steel (HSS)
Carbide
Carbon Steel
Cobalt High Speed Steel
Axes 4
Type of Collet/ Adapter Spindle - have a standardized spindle end
Chuck - used to attach chucks to milling machines having a standard spindle end
Vise Plain
Swivel-type
Equipment Capabilities Electric-drive motors
Coolant systems
Variable spindle speeds
Power-operated table feeds
High speed machining
Tolerances Straightness : ± 0.001
Concentricity: ± 0.001
Diameter (outer/inner): ± 0.001 in
Length (over _ in): ± 0.001 in
Length
  Max
60 in
Width
  Max
30 in
Height
  Max
24 in
Production Volume Specialty Production Shop
Prototype
Low Volume
Small Run
High Volume
Large Run
Long Run
Lead Times Available Quoted on job by job basis
Emergency services available
Rush Services Available
File Formats AlphaCAM (AMD,ATD)
AutoCAD (DWG,DWZ)
BMP - Bit Mapped Graphics
Catia (CATDrawing,CATPart)
DXF - Drawing Interchange Format, or Drawing Exchange Format
GIF - Graphics Interchange Format
IGES - Initial Graphics Exchange Specification, ANSI file format.
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG - Joint Photographic Experts Group
MasterCam (MCX, MC8, MC9, SET)
PDES - Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs.
PDF - Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP - Standard for the Exchange of Product Model Data
SurfCam (DSN)
TIFF - Tagged Image File Format
TurboCAD (TCW,TCX)

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