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Sheet Metal Forming of Duplex Panels for the Refrigeration Industry

Leer Metal Door Panels
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Leer Metal Door Panels

With a strong reputation for providing excellent sheet metal forming operations, Comet Roll & Machine was contracted by a client from the refrigeration industry to produce a series of duplex panels that would be employed as outer cabinet panels for self-serve freezers. Maintaining a (±) .010 of an inch tolerance, we manufactured our customer's units using our advanced dual head rollformer with digital head positioning technology. This innovative machine is commonly used for the production of a wide variety of products, including, but not limited to, HVAC ductwork, store fixtures and shelving, garage doors, and office furniture.

Based on a customer supplied print, the panels were constructed from a combination of stucco embossed, galvanized cold roll steel, stainless steel, and aluminum, and measured anywhere between 5 to 60 inches in width, 18 to 96 inches in length, and .560 of an inch in height. They also possessed a material thickness measuring between .024 to .045 of an inch. After manufacturing was complete, we then provided the dual panels with a bare metal, prepainted metal, or PVC coated stainless steel finish.

Meeting client specifications, we shipped the completed products to our client's facility in New Lisbon, Wisconsin.
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Product DescriptionThis Duplex Panel is used as the outer panels for self serve freezers
Capabilities Applied/ProcessesSheet Metal Forming
Equipment Used to Manufacture PartDual head rollformer with digital head positioning. Operator enters the sheet width to be formed and the machine moves in position and signals ready.
Overall Part Dimensions Material Thickness: .024"-.045"
Width: 5"-60"
Length: 18"-96"
Height: .560"
Tightest Tolerances±.010"
Material UsedGalvanized Cold Roll Steel
  • Stucco Embossed
Stainless Steel
FinishBare Metal, Prepainted metal, PVC coated Stainless Steel
Industry for UseRefrigeration
Delivery LocationNew Lisbon, Wisconsin
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameSelf Serve Ice Freezer Outer Cabinet Panels

These types of machines are common in many industries including:

  • Store fixtures, shelving
  • HVAC , ductwork
  • Furnace and A/C cabinets
  • Office furniture
  • Garage Doors
  • Steel doors
  • Bathroom partitions
  • Metal building roof and wall panels.

Any application where wide sheet must be formed at the edges, and there is a wide variation of product width.
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